Tuling Battery Terminal Bus Bar
Our battery busbars are made of high-conductive metals like aluminum and copper. These bars can be directly attached to the positive and negative battery terminals.
Tuling busbars have 3 to 12 connection points to organize the wires neatly. Hence, the electrical battery system now offers efficient current flow with minimum energy loss.
We use stainless steel screws to secure the wire connections and deliver higher conductivity. Our battery busbars are available in #8-32 screw terminal types.
Tuling Battery Busbar Products
The 12V battery bus bar is mostly used in vehicle electrical systems.
Tuling Battery Terminal Busbar Features
Tuling’s battery bus bars guarantee minimum voltage drops.
The larger surface area of our busbars can dissipate heat efficiently.
Our battery busbars are available in modular design and low weight.
We can customize the current carrying loads of our battery busbars.
Technicalities of Our Busbars for Batteries
Our battery bus bars can operate at a maximum of 48V DC and 300V AC voltage. The busbar amperage also varies depending on the materials and build. Our battery bus bars can carry currents up to 700 Amps.
Materials for Our Battery Pack Busbar
We choose materials that provide maximum conductivity in our battery busbars. Our recommended metals are,
- Aircraft Aluminum
- Tin-plated pure electrical copper (C11000)
- Silver-plated copper
- Copper clad aluminum
- Nickel plated brass
Tuling Battery Busbar Customization
Our battery bus bars can accommodate wires of different sizes. For example,
- 16 AWG to 14 AWG
- 12 AWG to 10 AWG
- 8 AWG to 4 AWG
We choose stud sizes for our battery busbars depending on the current requirements. The M5 and M6 studs suit smaller batteries and low-current applications, while the M8 and M10 studs are preferred for higher-current applications.
Insulation of Tuling Battery Busbar
Insulating battery bus bars is crucial to prevent short circuits and provide electrical safety. We usually choose heavy and mechanically strong insulated materials for the busbars. Our top selections are,
- PVC or ABS coating
- Rubber sleeves
- Polymer cases
- Epoxy resin coatings
These insulations are heat and flame-resistant. They have a durable build and meet the safety requirements.
Tuling Battery Busbar Applications
Our battery bus bars can serve high-voltage battery cells and battery packs in low-current applications. They are compatible with RV, truck, car, vehicle, boat, and electrical appliance battery systems. Tuling’s battery bars can be specially customized for aerospace, aviation, telecommunication, and energy storage systems.
This is a conductive bar that can establish a secure connection among multiple battery cells. A battery busbar can ensure stable current flow in battery storage systems.
Tuling is an ISO 9001:2015 accredited manufacturer. Hence, we maintain international standards while producing busbars and other products. Tuling’s battery bus bars have IEC 61439, UL 508A, ISO 16750, and IEEE 837 certifications.
We utilize stamping techniques to fabricate battery bus bars for the electrical systems. The solid bars are first cut into the desired size and then formed into a specific shape. Next, we perform drilling, punching, plating, and joining operations
