Tuling Flexible Braided Busbar
Our braided busbars are made of high-grade copper, aluminum, or stainless steel wires. They have a robust build and are easy to install.
With our innovative braided bars, we have solved the misalignment issue caused by vibration. Our busbars can perform well even at ultra-high temperatures without breaking down.
These bars have enhanced corrosion, abrasion, and chemical resistance properties. Our braided busbars are available in full round edges, rounded corners, and square corners.
Features of Tuling Braided Busbars
Our braided busbars can be installed in narrow and tight spaces.
Tuling’s braided busbars can dampen the movement due to vibration.
These busbars can resist effects caused by thermal expansion and contraction.
Our braided busbars are rust-proof and UV-resistant.
Tuling Braided Busbar Current Carrying Capacity
At Tuling, we can customize your braided busbar dimensions according to your end applications. Standard widths for our braided bars are 1”, 1.25”, 1.375”, 1.50”, 2”, 3”, 4”, 5”, 6”. The ampacity of our busbars is directly linked to the cross-sectional area.
A braided busbar with cross-sectional sizes up to 500 sq mm can carry currents over 1100 amps. You can go through our ampacity charts for high current and low current applications for a better understanding.
Tuling Braided Busbar Materials
We use highly conductive metal wires to manufacture our braided busbars. Our top choices are,
- Stainless steel braids
- T2 flexible copper braid
- Aluminum
You can also request plated braids for your busbars. We have surface treatment facilities to add nickel, silver, and tin platings.
Manufacturing Process of Our Braided Busbar
At Tuling, you offer A to Z fabrication solutions for your braided busbar. We have drilling, punching, forming, brazing, and welding machines. Our manufacturing process is as follows,
- We choose conductive metal wires of 0.07 mm to 0.3 mm thickness.
- Our facility has a specialized braided machine to create a flexible structure.
- Next, we cut and shape the braided bar.
- We press weld metal ferrules to the busbars to establish a secure connection.
- At Tuling, we add polymeric and non-polymeric insulations to the braided busbars on demand.
Industrial Applications of Tuling Braided Busbars
Tuling braided busbar is mainly used as an alternative to solid busbars and multiple power cables. It is also found in transformers, generators, motors, power interconnections, HV substations, and switchgear. You can install our braided busbars in turbine power distribution systems, electric trains, and distribution grids.
Our braided busbars are UL 467 Listed. It means that our busbars meet the safety requirements for the grounding systems. You can use these bars for grounding applications.
Yes, we use press welding technology to add terminations to secure electrical connections. Common terminations are ferrules, lugs, and solder ends.
Yes, we offer reports on electrical conductivity, high potential, mechanical strength, thermal strength, vibration resistance, and corrosion resistance for the busbars.
