Tuling Insulated Busbar
Our insulated busbars are engineered to considerably improve power distribution efficiency, allowing up to 40.5 kV and 8000 A. The main purpose of our insulated busbar is to carry electricity and distribute it with minimal space requirements. We have made it possible with the reduced creepage distances and simplified circuit layouts.
Moreover, we use DMC, epoxy, and ceramic to insulate our busbars. This ensures high dielectric strength, high resistance, and high voltage applications in a breeze.
Our insulated bus bars are suitable for harsh chemical and moisture environments. They are perfectly functionable in high temperatures and high-stress conditions. We can assemble air insulated and solid insulation busbars on demands.
Features of Tuling Insulated Busbars
Around 125µm to 185 µm layers of insulation coatings are used to enhance performance.
The busbar insulator sizes and shapes can be customized for irregular designs.
Dielectric breakdown test is performed to measure the efficiency and safety of the insulators.
Our insulated busbars are designed to occupy minimal space while maximizing functionality.
Available Insulation Options at Tuling
- Busbar Insulation Tape: Our busbar insulation tape has high insulating and corrosion-resistant properties. Due to the peel-and-stick adhesive design, it fits tubes and complex designs.
- Busbar Insulation Tubing: Tuling busbar insulation tubing is used in high-voltage applications. The insulation is resistant to UV rays, high-temperature, moisture and physical damages.
- Busbar Insulation Sleeves: Our busbar insulation sleeves come in flat and tubular designs. They can be heat-shrinkable or non-shrinkable as per your choice.
- Busbar Insulation Shroud: Our busbar insulation shrouds are perfect alternatives for heat-shrinking tubes and protections from accidents. They are typically used for covering joints and exposed laminations.
Tuling Busbar Insulator Materials
- Ceramic: We use 9-83 kV/cm insulation ceramics for our busbars. Such ceramic shrouds cover busbars, isolating them from potential electrical arcs and environmental contaminants.
- Epoxy Resin: Our epoxy resin insulators are thermally and mechanically stable. The epoxy resin coat provides an insulating barrier against electrical and environmental harm.
- DMC: We utilize thermoplastic or thermosetting DMC dough molding material for durability. These busbars can withstand chemicals, heat, and fire, making them perfect for long-term use in high-power applications.
Tuling Insulated Busbar Application
- Building Power Distribution: Our busbars are commonly used to link electrical power sources to loads. These busbars connect generators to main transformers and link incoming and outgoing transmission lines.
- Data Centers: One of the most widespread applications of our insulated busbars is power distribution units (PDUs) in data centers. Our busbar distributes electricity from a central source to multiple devices, ensuring reliable and organized power flow to servers.
- Transport and Substation Systems: Trains and metro stations require high current and voltage. With the capability of power over 40.5 kV and current up to 8000 A, Tuling busbar ensures stable operation under high voltage and current demands.
- Renewable Energy Systems: Tuling’s insulated busbars connect photovoltaic panels to solar power systems’ inverters and other electrical components. These busbars facilitate the efficient transfer of both AC and DC powered applications.
Our busbars are IEC 61439 and UL 891 certified for low-voltage applications. We follow stringent ISO 9001:2015 and RoHS standards. All our bus bars undergo thermal cycling, short-circuit testing, and dielectric withstand tests.
Tuling epoxy insulators can perfectly match the requirements of medium to high voltage applications, e.g., switchgear assemblies, circuit breakers, fuses, etc.
