Tuling Ultrasonic Welding Highlights
Key features of our ultrasonic welding service are,
No External Heat
We use a high frequency (up to 40KHz) to generate mechanical vibration for bonding.
Negligible Thermal Damage
With ultrasonic welding, we guarantee minimized thermal distortion and damage.
Versatile
Tuling optimizes the strength of the product by joining dissimilar metals.
Quick Process
We choose ultrasonic welding for quick turnovers because it is a rapid and efficient process.
Energy Efficient
Ultrasonic welding allows us to cut costs by reducing energy consumption up to by 75%.
Quality Assurance
Our products are ISO 9001, ISO 14001, ISO/TS 16949, CE, RoHS, and UL certified.
Tuling Ultrasonic Welding
At Tuling, our ultrasonic welding devices (e.g., SW-3500-20/SH-H3K7) are capable of both single-spot and multi-spot welding. We can join aluminum, copper, and nickel sheets with a minimum thickness of 0.01mm. Our weld machines can reach up to 4000 Watts, which can fuse and bond large areas.
Tuling Ultrasonic Welding Step-by-step Process
We strictly follow 6 steps for joining any metal parts with ultrasonic welding:
Preparation
We start by removing contaminants from the metal surface.
Positioning
With an automated machine, we precisely align the parts in welding fixtures.
Clamping
An anvil or clamp is used to secure the position of the metal parts.
Ultrasonic Vibration
We apply the high-frequency vibration through a sonotrode to heat desired areas.
Heat Generation & Cooling
The frequency-generated heat melts and fuses the metal parts together.
Inspection
Later, all products are thermally and mechanically tested for strength and durability.
Case Study of Our Ultrasonic Welding Projects
Tuling Solutions for You
Tuling features A to Z stamping and welding solutions for your projects. Email us today to get a quote.